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High Speed Multifunctional Production Machine MG-1R

Manufacturer Assembleon/Yamaha
Model MG-1R

Description

The MG-1R, High Speed Multifunctional Production Machine, belongs to the top-of-the-line Assembléon SMD pick & place machines. With the MG-1R a feeder commonality between all Assembléon machines has been continued which increases the MG-1R flexibility. The MG-1R is a High Speed Multifunctional machine that can handle a wide range of components at speeds up to 24,000 SMDs per hour. The machine is built around a very rigid, vibration-free frame for improved accuracy and long-term  stability and is perfectly suitable for round-the-clock production.

Specification

Tact time:

0.15 sec/chip with line array camera
0.30 sec/SO with line array camera
0.8 sec/QFP with line array camera

Optimal placement rate
24,000 cph
Tact time IPC 9850
17,400 cph
Nominal placement rate
14,000- 16,000 cph
Applicable Components
Line array camera system (32mm):
01005 - 20mm (0.79") with pin pitch down to 0.3mm (12 mil)
20mm - 32mm (0.79") with pin pitch down to 0.4mm (16 mil)
BGA, µBGA,CSP:
32mm : Min. ball pitch down to 0.4mm (16mil)
Min. ball diameter down to 0.1mm (4mil)
Irregularly shaped SMDs, 100mm x 32mm
Maximum grid for BGA components is 64x64

Line array camera system (45mm):
0201 - SOP, SOJ, PLCC 45mm (1.77")0201 - 20mm (0.79") with pin pitch down to 0.4mm (16 mil)
20mm - 45mm (1.77") with pin pitch down to 0.5mm (20 mil)
BGA, µBGA, CSP:
45mm : Min. ball pitch down to 0.4mm (16mil)
Min. ball diameter down to 0.15mm (6mil)
Irregularly shaped SMDs, 100mm x 45mm
Maximum grid for BGA components is 64x64
Component height

Max: 15mm

Mounting accuracy (X,Y) μ+3σ

± 50μ for chips 01005-0201-0402
± 75μ for all chips and SOIC (this is lead dependent)
± 30μ for QFP's

Number of heads

One single beam with 8 high precision heads

Alignment system

Line array camera 45mm with illumination system for Vision on the Fly

Max number of feeders 8 mm

96 feeders

 PCB Dimensions (x,y)

50 x 50mm (2.0" x 2.0 ") - 510 x 440mm (20" x 17.2")

 PCB Thickness

0.4mm (0.015") - 4.0mm (0.15")

Electric Power

3 Phase, 200/208/220/240/380/400/ 416 V ± 10 %, 50/60 Hz

Air supply

> 5.5 .105 Pa (5.5 bar, 80 PSI), min.350 Nl/min (10 = CFM)

Machine dimensions and weight

1650x1562x1850 mm, 1630 kg


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